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Xuyucheng ElectronicsXuyucheng Electronics旭与城电子陶瓷

Alumina Substrates Series

Alumina ceramic substrates offer excellent insulation, thermal conductivity and dimensional stability with a flat surface. They can be drilled, diced and metallized, serving as the core insulating and heat-conducting base material for electronic circuits, power devices and heating modules.

Alumina Substrates Series
Material grade: Al₂O₃ 92% / 95% / 99%MOQ 10 pcsSampling 10–15 daysVolume 4–6 weeks

Alumina Substrates Series

Alumina ceramic substrates offer excellent insulation, thermal conductivity and dimensional stability with a flat surface. They can be drilled, diced and metallized, serving as the core insulating and heat-conducting base material for electronic circuits, power devices and heating modules.

What we need to quote

Drawing (PDF / DWG / STEP), material grade, quantity and surface finish. No drawing? Send a sample or a sketch and we will convert it.

Real Photos

Series Photos

Alumina Substrates Series

Alumina Substrate — Electrical InsulationAlumina Substrate — Electrical Insulation
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Alumina Ceramic PlateAlumina Ceramic Plate
Series Introduction

Alumina Substrates Series

Alumina ceramic substrates offer excellent insulation, thermal conductivity and dimensional stability with a flat surface. They can be drilled, diced and metallized, serving as the core insulating and heat-conducting base material for electronic circuits, power devices and heating modules.

Available processes and finishes

  • Thickness 0.25–5 mm; laser cutting, drilling and dicing available
  • Metallizable surface (Mo-Mn, W) followed by Ni/Au plating
  • Dimensional, visual and dielectric checks before shipment, with test report

Shipment inspection

Dimensional sampling report with every batch; full dimensional report, roughness report, insulation resistance test and certificate of conformance on request.

Technical data

ParameterTypical valueNotes
Alumina purity92% / 95% / 99%Several purity grades
Density3.65–3.90 g/cm³Depending on purity
Dielectric strength≥18–22 kV/mmHigh insulation reliability
Thermal conductivity20–28 W/m·KExcellent heat conduction
Surface flatness≤0.02 mmFlat, no distortion
Thickness range0.25 mm – 5 mmThickness customizable
Max. service temperature1500–1750 ℃High temperature resistant
Material gradeAl₂O₃ 92% / 95% / 99%
Applications

Where you will typically find this part

Power electronics

Power module insulating substrates, heat spreaders

LED & lighting

LED ceramic substrates, COB substrates

Heating elements

MCH heating plates, heating film substrates

Sensors

Thick-film circuit substrates, sensor carriers

Semiconductor packaging

Package lids, insulating spacers

Machining

Machining capability & tolerances

The ranges below are routinely achievable. Real tolerances depend on shape, size and material — send the drawing and we confirm each item.

ItemStandardPrecision
Dimensional tolerance±0.05 mm±0.02 mm
Flatness≤ 0.01 mm≤ 0.005 mm
Surface roughnessRa 0.4 μmRa 0.2 μm
Minimum hole diameterφ 0.3 mmφ 0.15 mm
Parallelism / perpendicularity0.02 mm0.01 mm

Precision grade requires drawing review and may add operations and cost.

Forming, machining & finishing

  • Dry pressing
  • Isostatic pressing
  • Injection moulding
  • Hot die casting
  • Extrusion
  • Diamond grinding
  • Surface / centreless grinding
  • Ultrasonic machining
  • Laser cutting
  • CNC engraving
  • Polishing to Ra 0.2
  • W/Mo-Mn metallisation
  • Nickel / gold plating
  • Glazing
  • Ceramic-to-metal brazing

What we need to quote

Drawing (PDF / DWG / STEP), material grade, quantity and surface finish. No drawing? Send a sample or a sketch and we will convert it.

Send Drawing for Quote
RFQ Checklist

Six things to include in your RFQ

The more complete the information, the faster and more accurate the quote. No drawing yet? Start with a sample or a sketch.

01

Drawing

PDF, DWG or STEP, with critical dimensions and tolerances marked.

02

Material grade

E.g. 99% alumina or zirconia. Not sure? Describe the operating conditions and we will recommend.

03

Quantity

Sampling quantity and expected volume, so we can quote tiered pricing.

04

Tolerance requirements

Dimensional and geometric tolerances on critical features; non-critical faces can be left open.

05

Surface & post-processing

Roughness, metallisation, glazing, plating or brazing requirements.

06

Lead time & application

Target delivery date and end use, so we can match process and capacity.

A photo of the part or a short note on the operating conditions speeds up the engineering review.

Questions & answers

FAQ

Can you work without a drawing?

Yes. Send a sample, a sketch or clear photos with the critical dimensions marked and our engineers will produce a drawing for your approval. Confidential drawings can be covered by an NDA first.

What is the minimum order quantity?

Standard MOQ is 10 pieces, with better unit pricing from 50 pieces. For R&D we can evaluate 1–5 piece sample requests case by case.

Can I get a sample first?

Standard sizes can be supplied from stock as sample chips. Custom sizes carry a sampling charge, which is fully credited against your volume order.

What is the lead time?

Samples 10–15 days after drawing approval, volume 4–6 weeks. Metallisation or ceramic-to-metal brazing usually adds another 1–2 weeks.

Is the sampling charge deductible?

Yes. The sampling charge for custom sizes is credited in full against the subsequent volume order; standard sample chips are free (freight at cost).

How small a hole or how thin a wall can you make?

Routinely φ0.15 mm minimum hole and 0.3 mm minimum wall. The real limit depends on material, part size and hole depth, so we assess it from your drawing.

Do you offer metallisation and ceramic-to-metal sealing?

Yes — W/Mo-Mn metallisation, nickel/gold plating and ceramic-to-metal brazing. Helium leak rate and similar targets can be agreed to your specification.

What are the payment terms?

T/T: 30% deposit, 70% before shipment. Monthly settlement can be arranged for long-term partners.

Who handles export documents and shipping?

We handle the full export document set (invoice, packing list, certificate of origin, etc.) and arrange logistics, or ship through your nominated forwarder.

How is quality verified, and what if it fails?

You get a dimensional report and photos before shipment, and third-party or video inspection can be arranged. If incoming inspection fails, we rework or replace free of charge.

Not the model you need?

Send us the drawing, a photo of the sample or the operating conditions, and our engineers will recommend a material and process.